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Kodi ndi zinthu ziti za maginito zomwe zimagwiritsidwa ntchito kwambiri mu injini za maginito okhazikika?
20-07-14

Kukwaniritsidwa kwa zofuna za makasitomala kumatheka kupyolera mu kusintha kwamkati kwa zofunikira ndi dipatimenti ya teknoloji ndi khalidwe.Kawirikawiri, zofuna za makasitomala zidzawonetsedwa bwino kudzera mu ndondomeko yeniyeni ndi zolemba zamakono.Choncho, ogwira ntchito m'madipatimenti aukadaulo ndi apamwamba amafunikira kuti akhale ndi luso lapamwamba, lomwe liyenera kufotokozedwa momveka bwino pamaudindo apamwamba

 

TenganiCNC Machining gawomwachitsanzo, dipatimenti yaukadaulo nthawi zambiri imakhala ndi ntchito zotsatirazi:
1) Phatikizani zopangira zogulira zinthu komanso zovomerezeka.
2) Pangani ndondomeko yoyendetsera ndondomeko.
3) Pangani ndondomeko ya makina (malangizo ogwiritsira ntchito) pa sitepe iliyonse ya ntchito, yomwe imaphatikizapo kukula ndi zofunikira za processing, zida zomwe zimagwiritsidwa ntchito, chiwerengero chachitsulo (pamene pakufunika), chitsanzo cha chida ndi ndondomeko, kudula magawo kuphatikizapo mlingo wa chakudya, kudula makulidwe, kuzungulira (R / min), nambala yowongolera manambala ndi zina zotero.
4) Mawerengedwe a processing maola.

5) Pangani zolemba zamapangidwe azinthu, ndi zina.

 

A) Mafunso omwe amafunsidwa kawirikawiri panthawiyi
1) Zofunikira pazamalonda sizinasinthidwe pakusintha.
2) Zofuna zamalonda sizikumveka bwino ndikusinthidwa.

3) Zolemba za ndondomeko zomwe zakonzedwa ndizosavuta, ndipo ogwira ntchito pa malo ali ndi malo akuluakulu omasulira ndi kumvetsetsa.

 

B) Zothetsera
1) Limbikitsani maphunziro ndi kuwunika kwa ogwira ntchito zaluso.
2) Khazikitsani zizindikiro za KPI(Key Process Indicator) ndikuwonetsetsa kuti zotsatira zake zikugwirizana ndi ndalama za ogwira ntchito.
3) Ogwira ntchito zina zaukadaulo azichita kafukufuku wofananirako ndikuwunikanso zitsanzo ndi kuvomereza kwa akulu akulu.
4) Sinthani zikalata zamachitidwe ndikuchita zokhazikika kuti muwonetsetse kuti malo ogwirira ntchito aulere a ogwira ntchito pamalowo ali mkati mwazomwe zimayendetsedwa.
5) Nambala zofunikira za kasitomala kuti muwonetsetse kuti palibe chosiya.Konzani chiwerengero mu zikalata mkati ndondomeko.

5. Kukonzekera kukwaniritsa zofuna za makasitomala

 

Dipatimenti yaukadaulo imatembenuza zofunikira zamakasitomala kukhala zofunikira pakupanga kudzera muzolemba zamachitidwe.Dipatimenti yaubwino imayenera kukonzekera kutsimikizika kwamtundu kuti akwaniritse zofunikira.
A) Tengani gawo la makina a CNC mwachitsanzo, dipatimenti yapamwamba nthawi zambiri imafunikira ntchito zotsatirazi
1) Malinga ndi ndondomeko yoyendetsera ndondomekoyi, chizindikiritso cha chiopsezo chimachitika pa sitepe iliyonse ndipo njira zofananira zimapangidwira kuchepetsa chiopsezo.Njira yolephereka kwazinthu ndi kusanthula zotsatira (PFMEA) yamakampani amagalimoto itha kuganiziridwa.
2) Pangani Ndondomeko Yoyang'anira Njira yachinthu chomwe chimafotokoza bwino zomwe makasitomala amafuna mu dongosolo lowongolera ndikutanthauzira njira zowongolera ndi zolemba.
3) Malinga ndi miyeso yayikulu ndi zofunikira, dongosolo la kuyeza dongosolo (MSA) lidzakhazikitsidwa ndikugwiritsidwa ntchito.
4) Konzani malangizo oyendera ndi kuyezetsa kwa zida.
5) Pangani zowunikira pakuwunika koyamba kwazinthu ndikuwunika komaliza.
6) Pangani ndondomeko yophunzitsira kuti muyang'ane ndi kuyesa ogwira ntchito.

7) Khazikitsani zolinga zamtundu wazinthu.

 

B) Mafunso omwe amafunsidwa kawirikawiri panthawiyi
1) Palibe ndondomeko yowunikira dongosolo la kuyeza.
2) Palibe dongosolo lophunzitsira owunika ndi oyesa.
3) Palibe ndondomeko yoyendetsera zinthu zomwe zakonzedwa.
4) Kuyankhulana kolakwika ndi dipatimenti yaukadaulo, ndipo zolemba zabwino zomwe zidapangidwa sizikugwirizana ndi zofunikira zazolemba.

5) Palibe chandamale chamtundu wazinthu chomwe chimayikidwa

 

C) Zothetsera
1) Popanga zinthu zatsopano, ntchito za dipatimenti iliyonse yogwira ntchito zimayengedwa molingana ndi ndondomekoyi ndipo zofunikira zolembedwa zimafotokozedwa.
2) Khazikitsani gulu la projekiti (kuphatikiza osachepera ma dipatimenti aukadaulo, opanga ndi abwino) kuti awonenso ndi kufotokoza mwachidule chitukuko cha zinthu zatsopano pafupipafupi.
3) Unikani gulu la polojekiti molingana ndi kukwaniritsidwa kwa zolinga zamtundu wazinthu.

4) Dipatimenti yoyang'anira dongosolo labwino imayang'ana nthawi zonse njira yatsopano yopangira zinthu ndikuwonetsetsa kuti mawu osasinthika amatsekedwa munthawi yake.

 

6. Kukwaniritsa zofuna za makasitomala

Kukwaniritsidwa kwa zofuna za makasitomala potsirizira pake kumawonekera kupyolera mu kukwaniritsa zofunikira za mankhwala.Pofuna kuwonetsetsa kuti ndondomekoyi ndi zikalata zabwino zomwe zapangidwa ndi dipatimenti yaukadaulo ndi dipatimenti yaukadaulo zikuyenda bwino, ogwira ntchito zaukadaulo ndi apamwamba azitenga nawo gawo popanga zinthu zatsopano pamodzi ndi ogwira ntchito pamalowo panthawi yopanga zinthu zatsopano.

 

A) Pakukhazikitsidwa kwa mankhwalawa, ntchito zotsatirazi ziyenera kuchitika
1) Kuyesa kwazinthu zatsopano kudzajambulidwa kwathunthu ndipo zosinthidwa zomwe zidapangidwa pakuyesa zidzatsimikiziridwa munthawi yake.
2) Dongosolo lophunzitsira anthu ogwira ntchito lopangidwa liyenera kuchitidwa munthawi yake ndipo kusanthula kwamphamvu kwa njira yoyezera kumalizidwa mu gawo loyeserera la chinthu chatsopanocho.
3) Mu gawo lopanga misa, dipatimenti yaukadaulo ndi dipatimenti yoyang'anira bwino idzayang'ana mwachisawawa kukhazikitsidwa kwa zolembazo.
4) Zofunikira zonse za mankhwalawa ziyenera kufufuzidwa, kutsimikiziridwa ndi kutsimikiziridwa monga momwe anakonzera.Pofuna kuwonetsetsa kuti zotsatira zoyezera zikuyenda bwino, ogwira ntchito pakupanga ndi oyang'anira dipatimenti yoyendera ayesetse kuti asagwiritse ntchito chida ndi zida zomwezo.
5) Zida zowunikira zapadera zomwe zimagwiritsidwa ntchito poyang'anira zinthu ziyenera kuyang'aniridwa musanagwiritse ntchito kuti zitsimikizire kuti zikukwaniritsa kapangidwe kake ndi zofunikira.

6) Zojambula ndi mafotokozedwe operekedwa ndi kasitomala akulimbikitsidwa kuti azindikire zinthu asanasungidwe kuti apewe zovuta zomwe zimachitika chifukwa cha zolakwika pakutembenuka kwa zofunika zamkati.

 

B) Mafunso omwe amafunsidwa kawirikawiri panthawiyi
1) Popanga zinthu zatsopano, opanga zolembazo sanachite nawo zoyeserera zazinthu zatsopano, zomwe zidapangitsa kuti awononge nthawi.
2) Njira yoyeserera yazinthu zatsopano sinalembedwe ndikusungidwa.
3) Mu gawo lopanga misa, wogwiritsa ntchito sanatsatire zikalata zoyeserera; Woyesa amasintha njira yoyesera popanda chilolezo.
4) Mu gawo lopanga zinthu zambiri, deta yofunikira yamtundu wazinthu (monga mlingo woyenerera, chiwongola dzanja choyamba, kufalikira kwa oyenerera, kukwaniritsidwa kwa chandamale, ndi zina zambiri) sizisonkhanitsidwa kuti zitsimikizire kusanthula kwa data kuti zitheke.

5) Kupanga mayeso ndi kupanga misa kutengera njira zosiyanasiyana.Mwachitsanzo, njira zogwiritsiridwa ntchito wamba zimatengedwa popanga mayeso chifukwa cha zovuta za nthawi ndi ndalama, ndipo zosintha zapadera ndi zida zapadera zimayikidwa pakupanga ma batch chifukwa cha kuchuluka kwachuma.Kutembenuka uku kumabweretsa kusinthasintha kwabwino.

 

 

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